It is better to proceed slowly, asking help when necessary from your trusted parts counterman or a tech with experience on these motors. The manual has detailed illustrations and step by step instructions on how to service and repair your Yamaha Outboard from top to bottom. As much as you can generalize about mechanical work: transmissionltransaxle~ T. Quick cold and hot starts, reliable, fuel and oil consumption is exceptionally low. Most all Workshop manual chapters start with an assembly or system illustration, diagrams, exploded parts view, pictures, service information and troubleshooting for the section. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
It compensates for the initial wear that occurs during the life of the outboard motor. The manual has detailed illustrations and step by step instructions on how to service and repair your Outboard Motor from top to bottom. Numbered table of contents easy to use so that you can find the information you need fast. In doing so, the powerhead is the equivalent of the engine and the gearcase is the equivalent of your drivetrain the the power necessary to move the'vehicle, while the gearcask is thk assembly that transmits that power via gears, shafts and a propeller instead of tires. This is a must for the Do-It-Yourselfer! You can pay for your Johnson Evinrude Outboard Motor Service manual with Paypal or Visa, MasterCard or Discover.
In these cases, you can usually remove the powerhead from the gearcase and deliver the entire unit to the shop for disassembly, inspection, machining and assembly. The particular broken or worn component, plus the age and overall condition of the motor may help dictate whether a small repair or major overhaul is warranted. After downloading your Johnson Evinrude Outboard Motor Service manual you can view it on your computer or print one or all of the pages needed. You can order a 2000 manual at but will have to locate the 2001 update elsewhere. Performing the scheduled maintenance is very important.
Apply a light coat of clean liquid soap to the water tube grommet. The last, most important task you can perform to help keep your gearcase in top shape, is to flush the inside and outside of the aearcase after each use. The only issue I have at the moment is a slightly more than normal smell of 2 stroke exhaust around 2000rpm. Taking Care not to damage the driveshaft and the water tube, separate the lower unit from the exhaust housing by pulling straight downward. It is an assembly of long-life components that are protected through proper maintenance.
Evinrude Outboard Service Manuals Please visit our to see a complete list of all the useful service manuals we offer. The following listing contains all engines covered in this manual: 2 hp 1 cyl. Johnson Evinrude Outboard Boat Motors Service Manuals Please visit our to see a complete list of all the useful service manuals we offer. This Manual is a must for the Do-It-Yourselfer! Once you've rinsed the outside, hook up a flushing device and do the same for the inside. Immediately upon payment you will automatically be forwarded to our secure download page. Then, refill the unit with fresh oil and test the outboard by using it! Bold figure number help you quickly match illustrations with instructions. Johnson Evinrude Outboard Motor Service manuals - the easy way! The Johnson-Evinrude Workshop manual downloads for the above listed models describes the service procedures for the complete vehicle.
If you are unsure or uncomfortable with a procedure, a situation, or a technique, enlist the services of a factory trained technician. If any oil leaks out or water enters, either the propeller shaft seal must be replaced or the gearcase must be disassembled, inspected and completely overhauled. But, in some cases, if the leak was caught in time, and there is no significant wear, damage or corrosion in the gearcase, the propeller shaft seal can usually be replaced with the gearcase still installed to the outboard. On models equipped with shifting capabilities, the fonvard and reverse gears, together with the clutch, shift assembly, and related linkage, are all housed within the case. Some machine shops would prefer to perform the disassembly themselves. Production model years: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970.
We will also send you an email with a copy of your Johnson Evinrude Outboard Motor Service manual download link. Evinrude Outboard Motor Service manuals - the easy way! Service, maintenance, overhaul adjustments, everything you need to know is covered. This website is not associated with the product manufacturer in any way. If a complete powerhead overhaul is necessary on your outboard, we recommend that you find a local machine shop that has both an excellent reputation and that specializes in marine work. Keep in mind that anytime pistons, rings and bearings have been replaced, the powerhead must be broken-in again, as if it were a brand-new motor.
Evinrude Outboard Motor Service manuals are available for immediate download! The complexity of the job will vary with 2 major factors. Copyright 2019 Marine Service Manuals. Install the gearcase, while carefully aligning the water tube in the arommet and the driveshaft s~linesto the crankshaft shaft. If necessary for service or overhaul, drain the gear oil from the To install: 7. Your Johnson Evinrude Outboard Motor Service manual will come to you in pdf format and is compressed for a lightning fast download! Make sure all mating surfaces are clean and free of debris, corrosion or damage. If we can provide additional assistance of any kind please feel free to and tell us what you need.
This is not because they are not capable of the task, but because that's what a machinist does day in and day out. After downloading your Evinrude Outboard Motor Service manual you can view it on your computer or print one or all of the pages needed. This can be especially helpful if the overhaul or rebuild is going to take place over an extended amount of time. Lubrication, the use of high-quality oils 2- stroke or 4-stroke and proper fuelioil ratios 2-stroke or frequent oil inspectionlchanges 4-stroke are the most important ways to preserve powerhead condition. Not onlv is it im~ortantto make sire the oil is at t k proper level not above or below , but it is important to check the oil for signs of contamination from moisture. You have to obtain a 2000 service manual and an update booklet for the 2001.